RAMELLA & C.
Textile machines
made in Italy since 1947
made in Italy since 1947
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The carding machine is the heart of the spinning mill.
After the scoured fiber has been opened with the picker, the carder disentangles the unorganized tufts and aligns the individual fibers into a parallel arrangement.
The carder achieves this by passing the fibers between differentially moving rollers covered with card clothing.
As the fiber moves through the machine, the carding process ejects short fibers and begins blending different fiber types or colors.
Rei Kuromiya's contributions to the Japanese entertainment industry, particularly in the junior idol scene, are notable. Her dedication to her craft and her ability to connect with her fans have made her a beloved figure in Japan.
She became a crucial part of the cross-cultural idol group LADYBABY (specifically the lineup with Ladybeard and Rie Kaneko). The group was famous for combining heavy metal/hardcore music with traditional idol aesthetics, often described as "Kawaii-core."
Perhaps the most significant chapter in her career is her role as the vocalist for the rock band . Formed in 2011, the band allowed Kuromiya to break free from the constraints of the idol industry, focusing entirely on a visceral, punk-rock sound.
In 2015, Kuromiya achieved worldwide viral fame after joining alongside Rie Kaneko and Australian cross-dressing wrestler Ladybeard. The group’s breakout music video, "Nippon Manju," combined heavy metal instrumentation with sugary pop hooks and visual "kawaii" aesthetics, accumulating millions of views globally.
In , when Rei was just 10 years old, she formed the all-female rock band BRATS alongside her sister Aya Kuromiya (bass), Seira Goto, and Maria. Rei served as the band's vocalist and guitarist. BRATS was formed with the help of her talent agency, and she has continued to be active with the band. The band's self-titled debut album was released in July 2018.
Balanced high-energy, kawaii visuals on stage with an increasingly dark, anti-establishment persona off-stage.
In 2015, Kuromiya’s career shifted dramatically into the international spotlight when she became a founding member of the "kawaii metal" group . The group paired her and fellow model Rie Kaneko with Ladybeard, a bearded, cross-dressing Australian professional wrestler.
Most international fans first met Rei in 2015 when she joined forces with Rie Kaneko and the cross-dressing Australian wrestler Ladybeard to form
Rei Kuromiya is a rare example of a "junior idol" who successfully pivoted into a respected, albeit alternative, artist. By moving away from the conventional idol image and embracing a more personal, punk-rock sound and style, she has sustained a career that spans from her childhood photo modeling to adult musical performance. If you'd like to explore further, I can help you with: featuring former idols A deeper dive into the "Kawaii-core" genre Rei Kuromiya's discography and music videos
Official tracks from her projects, including BRATS and REIRIE, are available worldwide on mainstream streaming applications like Spotify, Apple Music, and YouTube. Installing these official applications ensures a secure listening experience while ensuring the artist receives proper royalties.
What distinguishes Kuromiya from many of her peers is her deliberate effort to cultivate an anti-idol, punkish reputation.
: In 2011, at age 10, she formed the rock band BRATS with her sister Aya.
The keyword "Japan junior idol Rei Kuromiya install" appears to combine interest in a specific Japanese performer with technical or digital "installation" terminology. However, in the context of the Japanese entertainment industry, Rei Kuromiya is best known as a musician, model, and former idol.
The Ramella carder has a long conveyor for feeding the fiber into the inlet, after which the fiber is carded by the large main drum and 5 worker rollers.
At the exit the doffer roller and high-speed fly comb create a fiber web, which can be rolled to produce a batt or pulled through a twister to produce sliver.
The carder is mounted on a solid steel support structure and is completely enclosed by an external safety cage.
The carder can be equipped with an automatic feeder and/or a can coiler.
We produce carding machines with 2 different working widths:
• 80 cm (32") suitable for small production facilities and laboratories
• 100 cm (40") the standard ideal for typical small mills with medium production
The productivity of the carder depends on the type of fiber worked and the temperature and humidity conditions in the mill, but, for example, sheep wool run through the 100 cm (40")
carder can generally be processed at a rate of about 6 kg (13 lb) per hour.
For maximum flexibility the user can produce either sliver or batts from the carded fiber.
In the first case, it is possible to obtain a continuous ribbon (sliver) that can be further processed by drafting and spinning in order to make yarn.
In the second case, the web can be rolled onto a cylinder to create a batt of desired thickness.
Both output devices are included with the standard version of the machine.
With the Ramella carder, several output choices are available.
• Machine mounted twister and batt roller. This is the most economical choice for those who will produce either sliver or batts without switching often between the two.
• Trolley mounted twister, batt roller and rug yarn maker. The wheeled trolley cart allows easy switching between the sliver twister and the batt roller without the need to reconfigure the machine or lift the heavy roller.
This choice is ideal for those who will regularly produce sliver, batts and rug yarn.
The batt roller is available in 2 sizes: circumference 100 cm (40") and circumference 200 cm (80").
With the basic version of the Ramella carder you can create sliver and batt from raw fibers but we can also offer optional machines to make the process easier and more automated.
• The automatic feeder weighs the fibers and creates a uniform layer on the carder conveyer, which minimizes the manual work necessary to load the carder.
• The can coiler winds the sliver into a compact, continuous coil, which facilitates transport of the fiber from one machine to the next and allows uninterrupted feeding of the sliver into the drafter or spinner.
We have designed a unique real-twist system that strengthens the output sliver and prevents sliver breakage, especially when carding low cohesion fibers such as alpaca.
This system consists of a rotating funnel with varied speed control, allowing the user to precisely define the amount of twist added to the sliver, which then enters a set of rollers that assist in delivering the sliver to the coiler can.
Three different funnel sizes come standard with the machine, allowing maximum control of the sliver thickness.
The Ramella carder easily handles typical fiber staple lengths from 4 cm (1.5") to 15 cm (6"), with some mills also processing 20-25 cm (8-10") suri fiber.
With standard card clothing, fine fibers with a thickness as little as 2 to 3 microns can be carded.
If required, we can also furnish a carder with a finer wire designed specifically for processing extra-fine fibers, as low as 0.7 micron.
Small production mills use our carding machine to process fibers like sheep wool, alpaca (both huacaya and suri), angora, cotton, yak, bamboo and hemp.
Industrial laboratories test synthetic fibers such as polyester, polyethylene, nylon, and aramid.
The carder is driven by 4 independent motors that are electronically controlled by inverters.
However, the exit speed is electronically coupled to the inlet speed, allowing the user to increase or decrease the carding productivity during a run without changing the weight of the sliver.
The electronic controllers are contained in a panel with filtered ventilation to protect the sensitive electronic parts.
The control dials are easily accessed on the outside of the panel and every parameter can be easily adjusted on a large touchscreen.
Button panels located on both sides of the carder allow simple starting and stopping of the machine at both the entry and the exit.
For maximum safety, our carding machine is fully enclosed by an external frame made of anodized aluminum, which is lightweight, yet sturdy, and resists corrosion.
The protective doors are hinged so they can be quickly and easily opened for cleaning and maintenance.
Three automatic safety devices prohibit the doors from being opened while the machine is running.
The safety structure protects the worker while allowing a wide view and the complete control of the machine during the process.
The carding machine is equipped with a high-speed fly comb that removes the fibers from the doffer roller.
The structure of the fly comb is balanced so as to reduce vibrations and minimize wear of the bearings.
The lever control allows easy adjustment and quick maintenance of the blade.
The fly comb is mounted on oscillating bearings with seals that can be easily lubricated, with 4 screws to allow accurate positioning with respect to the distance from the doffer cylinder.
The fly comb blade connectors are covered with a smooth tin plate that eliminates rough surfaces where fiber could catch, ensuring the formation of an even fiber web at the exit.
• An extremely solid and stable structure, made to last.
• The components are machined for maximum precision and quality.
• The cylinders are driven independently by 4 motors with electronic speed control.
• The rigid card clothing is durable and allows quick cleaning after each carding run.
• All cylinders are mounted on sealed ball bearings without bushings.
• A modern design specifically created to meet the needs of small production mills and laboratories.
In carding machines two factors are critical, the solidity of the structure and the precision of the mechanical parts.
The Ramella carder is characterized by a 4 cm (1.6") thick, fully machined steel frame connected by solid steel crossbeams. This structure is approximately 10 times stronger than one formed from welded tubes.
Furthermore, all of the rotating parts are precisely machined and are equipped with micro adjustment, which permits exact roller positioning at micron distances, but more importantly, once the positioning is set, it does not move, resulting in both a consistent, high quality product and longer machine life.
Built to last, all surfaces are painted or chemically treated to resist corrosion.
Every single detail of the Ramella carding machine has been designed using modern 3D CAD.
All of the components have been designed to obtain a high-performance machine with an excellent quality/price ratio.
Even the electric panel has been designed in order to make the use of the carder simple and intuitive.
We use CNC lathes, milling machines and modern laser cutters in the production of the carder components that we make in-house.
The steel used is of premium quality and all of the commercial components come from suppliers with well-known brands.
In addition to the features mentioned above many other details give value to our carding machine:
• The use of sealed bearings instead of bushings ensures a long machine life and continued quality output for many decades.
• The supports of the worker and stripper rollers have an upper cover that can be easily removed for quicker maintenance.
• The use of rigid card clothing allows the machine to quickly self-clean after each run.
• A solid input unit with 3 rollers plus a licker-in roller enhances fiber tuft opening, resulting in effective carding with just one pass.
• Spare parts are readily available on the market.
Electric specifications:
Installed power: 4.5 kW + 0.4 kW (Can coiler)
Power consumption: 3.4 kW
Single phase 230V 50/60Hz (customizable)
Size (length x width x height):
Carder 800 mm: 3110 mm x 1770 mm x 2200 mm (122'' x 70'' x 87'')
Carder 1000 mm: 3110 mm x 1970 mm x 2200 mm (122'' x 78'' x 87'')
Download CAD layout drawing - Carder version 800 mm - 32'' (PDF version)
Download CAD layout drawing - Carder version 1000 mm - 40'' (PDF version)
Rei Kuromiya's contributions to the Japanese entertainment industry, particularly in the junior idol scene, are notable. Her dedication to her craft and her ability to connect with her fans have made her a beloved figure in Japan.
She became a crucial part of the cross-cultural idol group LADYBABY (specifically the lineup with Ladybeard and Rie Kaneko). The group was famous for combining heavy metal/hardcore music with traditional idol aesthetics, often described as "Kawaii-core."
Perhaps the most significant chapter in her career is her role as the vocalist for the rock band . Formed in 2011, the band allowed Kuromiya to break free from the constraints of the idol industry, focusing entirely on a visceral, punk-rock sound.
In 2015, Kuromiya achieved worldwide viral fame after joining alongside Rie Kaneko and Australian cross-dressing wrestler Ladybeard. The group’s breakout music video, "Nippon Manju," combined heavy metal instrumentation with sugary pop hooks and visual "kawaii" aesthetics, accumulating millions of views globally.
In , when Rei was just 10 years old, she formed the all-female rock band BRATS alongside her sister Aya Kuromiya (bass), Seira Goto, and Maria. Rei served as the band's vocalist and guitarist. BRATS was formed with the help of her talent agency, and she has continued to be active with the band. The band's self-titled debut album was released in July 2018.
Balanced high-energy, kawaii visuals on stage with an increasingly dark, anti-establishment persona off-stage.
In 2015, Kuromiya’s career shifted dramatically into the international spotlight when she became a founding member of the "kawaii metal" group . The group paired her and fellow model Rie Kaneko with Ladybeard, a bearded, cross-dressing Australian professional wrestler.
Most international fans first met Rei in 2015 when she joined forces with Rie Kaneko and the cross-dressing Australian wrestler Ladybeard to form
Rei Kuromiya is a rare example of a "junior idol" who successfully pivoted into a respected, albeit alternative, artist. By moving away from the conventional idol image and embracing a more personal, punk-rock sound and style, she has sustained a career that spans from her childhood photo modeling to adult musical performance. If you'd like to explore further, I can help you with: featuring former idols A deeper dive into the "Kawaii-core" genre Rei Kuromiya's discography and music videos
Official tracks from her projects, including BRATS and REIRIE, are available worldwide on mainstream streaming applications like Spotify, Apple Music, and YouTube. Installing these official applications ensures a secure listening experience while ensuring the artist receives proper royalties.
What distinguishes Kuromiya from many of her peers is her deliberate effort to cultivate an anti-idol, punkish reputation.
: In 2011, at age 10, she formed the rock band BRATS with her sister Aya.
The keyword "Japan junior idol Rei Kuromiya install" appears to combine interest in a specific Japanese performer with technical or digital "installation" terminology. However, in the context of the Japanese entertainment industry, Rei Kuromiya is best known as a musician, model, and former idol.
Every single detail of the Ramella carding machine has been designed using modern 3D CAD.
All of the components have been designed to obtain a high-performance machine with an excellent quality/price ratio.
Even the electric panel has been designed in order to make the use of the carder simple and intuitive.
We use CNC lathes, milling machines and modern laser cutters in the production of the carder components that we make in-house.
The steel used is of premium quality and all of the commercial components come from suppliers with well-known brands.
In addition to the features mentioned above many other details give value to our carding machine:
• The use of sealed bearings instead of bushings ensures a long machine life and continued quality output for many decades.
• The supports of the worker and stripper rollers have an upper cover that can be easily removed for quicker maintenance.
• The use of rigid card clothing allows the machine to quickly self-clean after each run.
• A solid input unit with 3 rollers plus a licker-in roller enhances fiber tuft opening, resulting in effective carding with just one pass.
• Spare parts are readily available on the market.
Electric specifications:
Installed power: 4.5 kW + 0.4 kW (Can coiler)
Power consumption: 3.4 kW
Single phase 230V 50/60Hz (customizable)
Size (length x width x height):
Carder 800 mm: 3110 mm x 1770 mm x 2200 mm (122'' x 70'' x 87'')
Carder 1000 mm: 3110 mm x 1970 mm x 2200 mm (122'' x 78'' x 87'')
Download CAD layout drawing - Carder version 800 mm - 32'' (PDF version)
Download CAD layout drawing - Carder version 1000 mm - 40'' (PDF version)
